Filtration systems in biotechnology

Filtration is an essential technique in biotechnology, used to separate solids from liquids, clarify solutions and purify biological products. Various filtration systems exist, each suitable for specific applications. In the following, we will explore the most commonly used filtration systems in biotechnology.

Tangential flow filtration

Filtration is an essential technique in biotechnology, used to separate solids from liquids, clarify solutions and purify biological products. Various filtration systems exist, each suitable for specific applications. In the following, we will explore the most commonly used filtration systems in biotechnology ⇀.

Applications

  • Protein purification: Used for protein concentration and desalting.
  • Fermentate clarification: Removes cells and other residues from cultures of microorganisms.
  • Concentration of biomolecules: Suitable for the concentration of antibodies, enzymes and other biological products.

Advantages

  • High efficiency: Allows large volumes to be processed with high separation efficiency.

  • Reduced debris: Flow orientation helps to reduce debris build-up on the filter surface.

  • Versatility: Can be adjusted for different applications by changing parameters such as pressure and membrane type.

Depth filtration

Depth filtration uses a three-dimensional porous media that retains particles through the entire thickness of the filter. This type of filtration is suitable for applications where high particle holding capacity is required.

Applications

  • Liquid clarification: Used in the production of beverages and pharmaceuticals.

  • Protection of final filtration systems: Acts as a preliminary stage to prolong the life of membrane filters.

Advantages

  • High retention capacity: Capable of retaining large quantities of particles.

  • Long service life: The three-dimensional structure of the filter allows prolonged use without the need for frequent changes.

Membrane filtration

Membrane filtration uses a semi-permeable barrier to separate particles and solutes from a liquid. There are several types of membrane filtration, including microfiltration, ultrafiltration, nanofiltration and reverse osmosis, each suitable for different particle and solute sizes.

Applications

  • Microfiltration: Retains particles and microorganisms. Applied in the clarification of liquids and sterilisation of solutions.

  • Ultrafiltration: Retains macromolecules such as proteins and polysaccharides. Used in the concentration and desalination of biological solutions.

  • Nanofiltration: Retains low molecular weight solutes and some ions. Applied in desalination and water purification.

  • Reverse osmosis: Retains ions and small molecules. Used in water purification and ultrapure water production.

Advantages

  • High selectivity: Allows precise separation of specific particles and solutes.

  • Wide range of applications: Suitable for processes from clarification to purification and concentration of biological products.

Centrifugal filtration

Centrifugal filtration uses centrifugal force to separate particles from a solution. This type of filtration is especially useful for the separation of cells and other components of biological cultures.

Applications

  • Cell separation: Used in the collection of cells from bacterial, yeast and mammalian cell cultures.

  • Clarification of suspensions: Suitable for clarification of solutions with high solids loading.

Advantages

  • Fast and efficient: Enables fast and efficient particle separation.

  • Versatility: Suitable for a wide range of biological applications.

Final considerations

The selection of the appropriate filtration system depends on several factors, including the type of solution, the size of the particles to be separated, and the specific requirements of the process. Each filtration system has its own advantages and limitations, and the combination of different techniques may be necessary to achieve the desired results in complex biotechnological processes.

Conclusion

Filtration systems play a crucial role in biotechnology, facilitating the separation and purification of biological products. From cross-flow filtration to centrifugal filtration, each method offers unique solutions to various challenges in the production and purification of biomolecules. Understanding and correctly implementing these technologies is essential for success in modern biotechnology.

Types of filtration FAQ

Frequently Asked Questions (FAQ)

1. What are filtration systems in biotechnology?

Filtration systems are equipment designed to separate, purify and concentrate biomolecules and other biological components. These systems are crucial for the processing of biotechnological products, ensuring their purity and quality.

2. What is tangential flow filtration (TFF)?

Tangential flow filtration (TFF) is a technique where the liquid flow is parallel to the filter surface, allowing the separation of components without clogging the filter.

3. What types of filtration systems are there?

There are several types, including tangential flow filtration, centrifugal filtration, membrane filtration and depth filtration.

4. What are the applications of filtration systems in biotechnology?

They are used in the production of vaccines, antibodies, recombinant proteins, fermentation and clarification of cell cultures, among others.

5. What are the benefits of using advanced filtration systems?

They offer high efficiency, scalability and flexibility, maximising product recovery, reducing processing time and ensuring consistency and quality of the final product.

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Rushton impeller

The Rushton impeller, also known as the flat disk impeller. It emerged as a solution to the challenges of mixing and oxygenation in the biotechnology industry. Its innovative design was quickly recognized for its exceptional ability to generate turbulent flow, making it a standard in the sector for decades.

Unique Design
Applications in Biotechnology
Benefits of Efficiency
Durability and Reliability
Optimization for TECNIC

Pitch blade impeller

This component is crucial for optimizing mixing and mass transfer in cell culture processes. Its specific design facilitates homogeneous distribution of nutrients and gases, essential for maintaining cell viability and growth under optimal conditions.

Unique Design
Applications in Biotechnology
Benefits of Efficiency
Durability and Reliability

Rushton impeller

Characterized by its radial blades mounted perpendicularly to the shaft, the Rushton impeller is engineered to provide high shear rates and excellent gas dispersion, which is particularly effective in microbial. In biotechnological applications involving bacteria and yeast, the Rushton impeller excels by ensuring homogeneous mixing and optimal gas distribution, even in high-density cultures.

Unique Design
Applications in Biotechnology
Benefits of Efficiency
Durability and Reliability

Cassette

We understand the importance of flexibility and efficiency in laboratory processes. That's why our equipment is designed to be compatible with Cassette filters, an advanced solution for a variety of filtration applications. Although we do not manufacture the filters directly, our systems are optimized to take full advantage of the benefits that Cassette filters offer.

Cassette filters are known for their high filtration capacity and efficiency in separation, making them ideal for ultrafiltration, microfiltration, and nanofiltration applications. By integrating these filters into our equipment, we facilitate faster and more effective processes, ensuring high-quality results.

Our equipment, being compatible with Cassette filters, offers greater versatility and adaptability. This means you can choose the filter that best suits your specific needs, ensuring that each experiment or production process is carried out with maximum efficiency and precision.

Moreover, our equipment stands out for its 100% automation capabilities. Utilizing advanced proportional valves, we ensure precise control over differential pressure, transmembrane pressure, and flow rate. This automation not only enhances the efficiency and accuracy of the filtration process but also significantly reduces manual intervention, making our systems highly reliable and user-friendly.

Hollow Fiber

We recognize the crucial role of flexibility and efficiency in laboratory processes. That's why our equipment is meticulously designed to be compatible with Hollow Fiber filters, providing an advanced solution for a broad spectrum of filtration applications. While we don't directly manufacture these filters, our systems are finely tuned to harness the full potential of Hollow Fiber filters.

Hollow Fiber filters are renowned for their exceptional performance in terms of filtration efficiency and capacity. They are particularly effective for applications requiring gentle handling of samples, such as in cell culture and sensitive biomolecular processes. By integrating these filters with our equipment, we enable more efficient, faster, and higher-quality filtration processes.

What sets our equipment apart is its 100% automation capability. Through the use of sophisticated proportional valves, our systems achieve meticulous control over differential pressure, transmembrane pressure, and flow rate. This level of automation not only boosts the efficiency and precision of the filtration process but also significantly diminishes the need for manual oversight, rendering our systems exceptionally reliable and user-friendly.

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