What is a TFF system and how does it work?

In this article, we will explain in detail what TFF system (Tangential Flow Filtration) is and what it is used for, providing an overview of its applications, advantages, challenges and future.

Introduction to TFF systems

Tangential Flow Filtration is an advanced technique used to separate and purify biomolecules, such as proteins, cells and other biological components. Unlike direct filtration, where the flow passes perpendicularly through the filter, in TFF the flow passes tangentially to the membrane surface. This approach allows for a more efficient filtration process, minimising particle build-up on the membrane and prolonging its life.

The TFF system is especially useful in applications where it is crucial to maintain the integrity of biomolecules and where high separation efficiency is required. It is used in research laboratories and industrial production.

History and evolution of TFF

Tangential flow filtration was initially developed in the 1970s and 1980s, mainly for protein purification and cell separation in research laboratories. Since then, TFF has evolved significantly and has been integrated into large-scale production processes.

Originally, the membranes used in TFF were less efficient and more prone to fouling. However, with advances in materials science and membrane engineering, more durable and efficient membranes have been developed. These advances have enabled TFF systems to become a crucial tool for the purification and concentration of biological products, contributing to the mass production of biological drugs and other biotechnological products.

Types of TFF Systems

Several types of TFF systems are designed for different applications and needs

Hollow fibre
Cassette
Ceramic
Flat module
Spiral cartridge

How does TFF system work?

In a TFF system, the solution is pumped tangentially along the surface of a filter membrane. This tangential flow keeps the particles in motion, reducing build-up on the membrane and improving filtration efficiency. The process can be summarised in the following steps:

  1. Solution preparation: The solution containing the biomolecules or particles to be separated is prepared and placed in the TFF system.
  2. Pumping and filtration: The solution is pumped through the membrane module, where the tangential flow keeps the particles in motion and prevents clogging of the membrane.
  3. Permeate and retainer collection: The filtrate (permeate) is collected in the permeate vessel, while the separated particles (retainer) are collected in the retainer vessel for further processing or disposal.

Applications of TFF systems

  1. Pharmaceutical industry: purification and concentration of proteins, antibodies and other biological products. TFF is essential in the production of biological drugs, such as vaccines and monoclonal therapies, ensuring proper purity and concentration of the final products.
  2. Biotechnology: Separation and purification of cells, viruses and other biological components. In biotechnological research, TFF is used to prepare pure and concentrated biological samples for various studies and applications.
  3. Food industry: Concentration of juices, dairy products and other liquid foods. Flow filtrations systems helps to improve the quality and stability of food products by removing impurities and concentrating the desired components.
  4. Water treatment: Clarification and purification of wastewater and drinking water. TFF is used to remove contaminants and unwanted particles from water, improving its quality and making it suitable for reuse or consumption.

Types of Filtration

Within the field of filtration technology, there are several types that are used depending on the size of the particles to be separated and the specific application:

Microfiltration
Ultrafiltration
Nanofiltration

Conclusion

In summary, tangential flow filtration (TFF) is an advanced technique that enables the efficient separation and purification of biomolecules and particles. Due to its design and operation, cross flow filtration has become an essential tool in modern biotechnology and various industries. The ability to maintain a continuous and controlled flow, together with the reduced risk of clogging, makes TFF systems the preferred choice for many industrial applications.

If you are interested in the world of biotechnology, Contact TECNIC team for advice and help in choosing from our wide range of TFF equipment, with filtration areas ranging from 0.1m² to 36.3m²

TFF system FAQ

Frequently Asked Questions (FAQ)

1. What is a TFF system?

A Tangential Flow Filtration (TFF) system is an advanced technique used to separate and purify biomolecules such as proteins, cells and other biological components. Instead of flowing perpendicularly through the filter, in TFF the flow passes tangentially to the membrane surface.

2. How does a TFF system work?

In a TFF system, solution is pumped tangentially along the surface of a filter membrane. This tangential flow keeps the particles in motion, reducing build-up on the membrane and improving filtration efficiency.

3. What types of filtration are available in TFF technology?

Depending on the size of the particles to be separated and the specific application, there are several types of filtration, including microfiltration, ultrafiltration and nanofiltration, each suitable for different separation and purification needs.

4.What is cross-flow filtration?

Crossflow filtration is another name for tangential flow filtration (TFF). This method allows for more efficient filtration by keeping particles in motion and reducing build-up on the membrane.

5. What are the challenges of using TFF systems?

Some challenges include optimising process conditions for different types of biomolecules, maintaining membrane integrity, and managing the operational and maintenance costs of the system.

Sign Up to our newsletter

Newsletter Form

Ask the experts

Your opinion is very important to us, and we encourage you to contact our sales team to discuss the purchase of our bioprocess equipment. We are here to answer your questions and help you find the best solution for your needs.

Quote
Related Content

Quote

Quote

Coming soon 

We are finalizing the details of our new equipment. Soon, we will announce all the updates. If you want to receive all the latest news about our products, subscribe to our newsletter or follow our social media channels. 

Newsletter Form

Sign Up

Stay informed about our product innovations, best practices, exciting events and much more! After signing up for our newsletter, you can unsubscribe at any time.

Newsletter Form

Rushton impeller

The Rushton impeller, also known as the flat disk impeller. It emerged as a solution to the challenges of mixing and oxygenation in the biotechnology industry. Its innovative design was quickly recognized for its exceptional ability to generate turbulent flow, making it a standard in the sector for decades.

Unique Design
Applications in Biotechnology
Benefits of Efficiency
Durability and Reliability
Optimization for TECNIC

Pitch blade impeller

This component is crucial for optimizing mixing and mass transfer in cell culture processes. Its specific design facilitates homogeneous distribution of nutrients and gases, essential for maintaining cell viability and growth under optimal conditions.

Unique Design
Applications in Biotechnology
Benefits of Efficiency
Durability and Reliability

Rushton impeller

Characterized by its radial blades mounted perpendicularly to the shaft, the Rushton impeller is engineered to provide high shear rates and excellent gas dispersion, which is particularly effective in microbial. In biotechnological applications involving bacteria and yeast, the Rushton impeller excels by ensuring homogeneous mixing and optimal gas distribution, even in high-density cultures.

Unique Design
Applications in Biotechnology
Benefits of Efficiency
Durability and Reliability

Cassette

We understand the importance of flexibility and efficiency in laboratory processes. That's why our equipment is designed to be compatible with Cassette filters, an advanced solution for a variety of filtration applications. Although we do not manufacture the filters directly, our systems are optimized to take full advantage of the benefits that Cassette filters offer.

Cassette filters are known for their high filtration capacity and efficiency in separation, making them ideal for ultrafiltration, microfiltration, and nanofiltration applications. By integrating these filters into our equipment, we facilitate faster and more effective processes, ensuring high-quality results.

Our equipment, being compatible with Cassette filters, offers greater versatility and adaptability. This means you can choose the filter that best suits your specific needs, ensuring that each experiment or production process is carried out with maximum efficiency and precision.

Moreover, our equipment stands out for its 100% automation capabilities. Utilizing advanced proportional valves, we ensure precise control over differential pressure, transmembrane pressure, and flow rate. This automation not only enhances the efficiency and accuracy of the filtration process but also significantly reduces manual intervention, making our systems highly reliable and user-friendly.

Hollow Fiber

We recognize the crucial role of flexibility and efficiency in laboratory processes. That's why our equipment is meticulously designed to be compatible with Hollow Fiber filters, providing an advanced solution for a broad spectrum of filtration applications. While we don't directly manufacture these filters, our systems are finely tuned to harness the full potential of Hollow Fiber filters.

Hollow Fiber filters are renowned for their exceptional performance in terms of filtration efficiency and capacity. They are particularly effective for applications requiring gentle handling of samples, such as in cell culture and sensitive biomolecular processes. By integrating these filters with our equipment, we enable more efficient, faster, and higher-quality filtration processes.

What sets our equipment apart is its 100% automation capability. Through the use of sophisticated proportional valves, our systems achieve meticulous control over differential pressure, transmembrane pressure, and flow rate. This level of automation not only boosts the efficiency and precision of the filtration process but also significantly diminishes the need for manual oversight, rendering our systems exceptionally reliable and user-friendly.

We are here to help you

Contact General

Request a Datasheet

Contact General

Discover our Clean Room

How are our single-use bags manufactured?